Essential Daily and Regular Checks for Forklifts in Warm Weather

Forklifts are indispensable machines in various industries, enabling the efficient movement of heavy loads. Your forklift fleet is essential to keeping your business running, so daily and regular checks for forklifts are a must. To ensure optimal performance, safety, and longevity, it is crucial to conduct regular maintenance and checks, as well as consider your forklift servicing cycle and other safety standards that must be maintained.

Warm weather conditions bring their own set of challenges, including increased stress on the forklift’s components. We already saw heat waves last summer, and this summer looks like it will be the same. If you get the essential daily and regular checks necessary to keep forklifts running smoothly nailed, particularly during warmer weather, then you’ll be one step ahead when the heatwave comes.

Tires and Wheels

Regularly inspect the forklift’s tires and wheels for signs of wear, cracks, or punctures. In warmer weather, the tires may experience increased pressure due to expanded air volume, potentially leading to blowouts. Maintain proper tire pressure according to the manufacturer’s specifications. Ensure adequate tread depth to optimize traction and stability.

Fluid Levels

Check fluid levels daily, including engine oil, coolant, hydraulic fluid, and brake fluid. Warmer temperatures can cause fluids to evaporate more quickly, leading to decreased lubrication and cooling capacity. Maintaining appropriate fluid levels ensures efficient operation and reduces the risk of overheating or component failure.

Cooling System

A well-functioning cooling system is crucial during hot weather conditions. Regularly inspect the radiator, coolant hoses, and fan for any signs of leaks, damage, or blockages. Clean debris, dust, and dirt that may accumulate on the radiator fins, as they can hinder proper heat dissipation. Ensure the coolant is clean and at the correct concentration for optimal cooling efficiency.


High temperatures can accelerate battery fluid evaporation and decrease overall battery life. Inspect the battery terminals for corrosion and ensure they are clean and securely connected. Monitor the electrolyte level and top up with distilled water if necessary, following manufacturer guidelines. Consider providing shade or insulation for the battery compartment to minimize heat exposure.


Air and fuel filters play a vital role in maintaining the forklift’s performance. Warm weather conditions increase the presence of airborne particles and debris, necessitating regular filter inspections and replacements. Replace clogged filters promptly to prevent engine strain and reduced efficiency.

Belts and Hoses

Check all belts and hoses for signs of wear, cracking, or fraying. Examine the tension of the drive belts to ensure they are properly aligned and not excessively loose. Warmer temperatures can accelerate belt deterioration, making it crucial to replace worn-out components promptly. Inspect hoses for leaks and ensure they are secure and in good condition to avoid potential hydraulic system failures.


Regularly inspect the brake system, including brake pads, discs, and hydraulic lines. Ensure the brake fluid is at the appropriate level and free of contaminants. In warm weather, the increased workload and higher ambient temperatures can place additional stress on the braking system. Promptly address any signs of brake wear, such as squealing or reduced stopping power, to maintain safe operation.

Proper daily and regular checks for forklifts are essential to ensure their optimal performance, longevity, and, most importantly, safety. In warmer weather conditions, these checks become even more critical due to the increased stress and potential challenges faced by the machine. Regular servicing and safety inspections will also keep your fleet running and ensure your business can work efficiently at all times.

If you are looking to chat about servicing or safety inspections, get in touch with our friendly team today.